Cell Stacking Machine hmanga siam a ni

Cell Stacking Machine hmanga siam a ni

JD-ZDP-2020 hi tunlai battery assembly mamawhna atana siam,-art Cell stacking Machine state-a ni. Separator film-te Z-type folding dik tak neih theih nan swing-arm mechanism a hmang a, robotic arm-te chuan electrode sheet chu ±0.4mm dik takin an dah thung.
Inquiry thawn rawh .
Hrilhfiahna

JD-ZDP-2020 hi tunlai battery assembly mamawhna atana siam,-art Cell stacking Machine state-a ni. Separator film-te Z-type folding dik tak neih theih nan swing-arm mechanism a hmang a, robotic arm-te chuan electrode sheet ±0.4mm dik takin an dah thung. Feature hrang hrang automatic tape wrapping, real-time fault detection, leh PLC-based control te hian hnathawh dan mumal tak, tihtawp loh a tichiang a ni. Footprint compact tak leh energy{17}}efficient design a nih avangin cycle time leh operational cost a tihtlem phah a ni. Machine hian himna atana venhimna kimchang tak a keng tel bawk a, door sensor leh emergency stop function te pawh a keng tel bawk. 100K-class cleanrooms atan a tha a, he system hian siamtute chu lithium battery siamnaah throughput sang tak, consistency, leh product quality sang zawk neih theihna turin a pui a ni.

 

1.Equipment parameter hrang hrang

 

Order number a ni

Specifications project a ni

JD-ZDP-2020 a ni

1

Cell T thickness a ni

2.5-75mm inkar a ni

2

Cell zau zawng W

60-200mm inkar a ni

3

Cell sei zawng LC

100-220mm (Beng san zawng telh loh)

4

Sheet stacking chakna a ni

2.0s/pcs aia tlem emaw, a tlukpui emaw a ni

5

Electrode sheet leh diaphragm inkara alignment dik tak

Central deviation chu 0.5mm (longitudinal) aia tlem a ni.

6

Inter-gap alignment dik tak a ni

±0.3mm a ni

7

Single-pair alignment dikna

±0.4mm a ni

8

Electrode sheet a alignment dikna zawng zawng

±0.5mm a ni

9

Auxiliary cell tihfel hun

30s aia tlem emaw, a tlukpui emaw

10

Layer awm zat

Ruahman

11

Diaphragm te chu outsourcing a ni

No尾卷 tih a ni

12

Thutawp sawina

Edge package U-belt a ni

13

Availability (equipment avanga chhiatna thleng zat) 1.1.

98% aia tam emaw, a tlukpui emaw .

14

Pass rate (incoming material chhia te tel lovin) 1.1.

99.5% aia tam emaw, a tlukpui emaw

 

product-563-372

Adhesive tape hmanga siam a ni

 

2.Component pawimawh tak tak te

System structure awm dan leh a sawifiahna:

Order number a ni

Component hming a ni

Zat

Hrilhfiah

1

Module block a ni

1

Thil hmanrua te tan support leh installation reference pe rawh

2

Positive/negative electrode material box inzawmkhawmna a ni

2

Positive pakhat leh negative material box pakhat (machine tinah standard) .

3

Positive/negative electrode hmanga mechanical positioning components te chu a awm a

2

Electrode hi mechanical leh precise positioning atan positioning platform-ah dah a ni

4

Mechanical handle hmanga thil khawih theihna unit

2

Robot arm hian storage box atanga materials te chu a la chhuak a, secondary positioning platform ah a transfer a, chutah chuan stacker platform ah a sawn leh thin.

5

Diaphragm unwinding assembly a awm bawk

1

Diaphragm hi motor hian passively unwind turin a control a, overall correction function a nei bawk

6

Main lamination table ah hian a awm a

1

Positive leh negative electrode leh diaphragm te chu Z- ang deuhin an stack a

7

Diaphragm cutting assembly a awm bawk

1

Diaphragm hi chemte lum hmanga tan a ni a, a tan hnuah pawh crack leh curl a awm lo

8

Feeding manipulator assembly a awm bawk

1

Cell chu stacking table atanga hot cutting mechanism thlengin dah la, hot cutting position atanga adhesive mechanism thlengin dah rawh

9

Adhesive hmanga inzawmkhawm a ni

1

Battery cell kil chu U-shaped tape hmanga khuh a ni a, U-shaped tape awm zat chu set theih a ni.

10

Cell chaw pekna assembly a ni

1

Coated cell chu feeding platform chhungah dah rawh

11

chhin

1

Access control nei device tan hmun sealed deuh siam rawh

12

navar

1

PLC bus control, touch screen leh button operation mode te hman a ni

 

3.Agencies hrang hrangte inhriattirna

3.1 Rack Module hman dan tur:

He system hian key component pathum a nei a, chungte chu main rack structure, standardized mounting plate leh HMI unit te an ni. Rack structure hian hmanrua zawng zawng tan structural support a pe a ni. Mounting plate hi 25mm-thick steel plate atanga siam niin, subsystem dangte tan unified installation surface leh reference point atan a thawk a ni. HMI unit hian hmanrua hnathawh dan tur a control a ni.

 

3.2 Positive/negative electrode box hman dan: 1.1.

product-341-461

3.2.1 Material box hian leivut paih leh multi-piece venna hna a nei a.

3.2.1 Positive leh negative electrode material box area leh correction table area te chu a hnuai atanga chunglam thlengin isolated a ni a, chu chu positive leh negative electrode material te cross-contamination a awm loh nan a ni.

3.3.2 Positioning platform tinte configure: Suction port 1, negative electrode nena insem dust removal fan 1, leh ultrasonic detector 1 hmangin electrode double sheet a awm leh awm loh hriat theih a ni. Sheet tam tak hmuh a nih chuan alarm leh shutdown a trigger ang.

3.3.3 Rectification unit-ah hian dust suction port leh a sir lamah dust suction fan dah a ni a, chu chuan dust tla chu a suck chhuak thei a ni.

3.3.4 Positioning leh electrode plate thlak dan hian electrode plate kil a tichhia tur a ni lo.

3.3.5 Positioning dikna ± 0.1mm.

 

3.4 Mechanical hmanga kut thil hman dan: 1.1.

product-435-480

3.4.1 Manipulator hi servo motor hmanga khalh a ni a, chu chuan reciprocating motion repeatability a neih theih nan.

3.4.2 Mechanical hand guide rail leh screw rod te chu electrode sheet-a leivut tlak loh nan integral dust cover hmanga dah a ni.

3.4.3 Electrode sheet manipulator hi vibration function hmanga thuam a ni. Electrode sheet lakchhuahna a hlawhchham chuan re-attracted theih a ni. Vawi tam tak attempt a hlawhchham chuan alarm chuan operator hnenah troubleshooting a hriattir ang.

 

3.5 Diaphragm tihchhuah dan: 1.1.

product-764-564

3.5.1 Diaphragm passive unwinding: Passive unwinding, material a tlem chuan material tlakchhamna alarm.

3.5.2 Tension control system hian adjustable pressure cylinder leh floating roller hmangin tension chu real time-in a control a, diaphragm tension control range chu 10-150N a ni.

3.5.3 Diaphragm unwinding device pumpui chu correction platform-ah load a ni. Correction sensor hian precision ±0.1mm a nei a, correction system positioning accuracy chu ±0.2mm a ni a, correction range pawh ±20mm a ni.

3.5.4 Diaphragm chu leivut electrostatic adsorption hmanga tihbawlhhlawh loh nan diaphragm electrostatic removal device dah a ni.

 

3.6 Main folding platform hman dan: 1.1.

product-643-574

3.6.1 Stacking platform hi motorin a control a, a chawi sang leh a hniam thei. Lifting mechanism hi stacking platform lai takah dah a ni a, chutiang chuan stacking platform chu pressing laiin uniform force a awm kual a ni. Stacking thickness a san chuan stacking platform chu stacking san zawng tihdanglam loh nan zawi zawiin tihhniam a ni a, stacking platform tlahniam speed pawh set theih a ni.

3.6.2 Tablet press pressure chu electrode plate leh diaphragm-ah chhiatna a awm loh nan siamrem theih a ni.

 

3.7 Diaphragm tan dan: 1.1.

product-313-547

3.7.1 Hot-cutting assembly hian cutting atan heating nickel-chromium blade a nei a, hei hian awlsam taka thlak theih a ni.

3.7.2 Membrane-ah hian a cut hnuah crack, warping, drawing leh thil dang dang a awm lo.

3.7.3 Cutting blade dam chhung hi vawi 100,000 aia tam (thla khatah vawi khat thlak) a ni.

 

3.8 Cutting machine mobile hman dan: 1.1.

product-965-533

Mobile phone-a material cutting mechanism hian laminating table atanga hot cutting position-ah cell chu a clamp a, chutah chuan hot cutting zawh hnuah adhesive wrapping action atan adhesive mechanism-ah a transfer leh a ni.

 

3.9 Adhesive hman dan: 1.1.

product-505-482

3.9.1 Hot cutting zawh hnuah robot arm hmangin cell chu la chhuakin, glue application station-ah dah la, he process-ah hian pressure block hmangin cell chu clamp rawh

Cell chu clamped state-ah dah a ni.

3.9.2 Battery cell chu side U-shaped adhesive hmanga fix a ni a, tape chu a flat a, diaphragm chu wrinkles langsar tak a nei lo.

3.9.3 Adhesive sei zawng a siamrem theih.

 

3.10 Cell chaw pek dan: 1.1.

product-335-549

Material kut chuan rubber coated cell chu material platform-ah a dah a.

 

3.11 Invenna khuhna;

3.11.1 Thil hmanrua khuhna hi aluminium profile leh acrylic plate hmanga siam a ni a, a structure nghet tak leh sealing tha tak a ni.

3.11.2 Cover kawngkhar zawng zawngah access control switch dah vek a ni a, kawngkhar hawn a nih chuan hmanrua chu a thawk thei lo.

 

4.Equipment hmanrua te

 

4.1 Electrical circuit drawing (thil hmanraw nena rawn thawn chhuah).

 

4.2 Standard parts leh main configuration table (Appendix) te a ni.

Order number a ni

Component Hming Hming

Thil siamtute

1

air cylinder a ni

Yadek chuan

2

magnetic switch hmanga siam a ni

inlam

3

linear guide rail hmanga siam a ni

HIWIN a ni

4

Kut/linear screw hmanga siam a ni

HIWIN a ni

5

Servo motor/drive a ni

Hui Chuan

6

electromagnetic valve hmanga siam a ni

Yadek chuan

7

PLC a ni

KEYENCE a ni

8

sensor a ni

Panasonnic a ni

9

fibre-optical hmanga siam a ni

KEYENCE a ni

10

touch screen a ni

Viluton a ni

 

4.3 Hmun hlauhawm tak takte list.

Order number a ni

Hming

Entawn tlak

Zat

Hlawm khat

1

photoelectric hmanga thil siam chhuah a ni

PM-L25 a ni

2

PCS

2

auxiliary relay hmanga siam a ni

RXM2LB2BD DC24V 8 pin a ni

1

PCS

3

electromagnetic valve hmanga siam a ni

Adak

1

PCS

4

magnetic switch hmanga siam a ni

D-M9BL tih a ni

1

PCS

5

vacuum slot hmanga siam a ni

PAG15 a ni

2

PCS

6

molybdenum filament a ni

 

2

M

 

4.4 Random item list tih a ni.

Order number a ni

Material hming (data) 1.1.

Copy a awm bawk

Submission hun chhung

Thusawi

1

Debugging leh maintenance hmanrua bik

1 set/unit a ni

Delivery hunah

Hex key 1 set/pc a ni

2

Device Operation Manual: (a hnuaia mi te pawh tel)

1. Thil hmanrua sawifiahna leh zirtirna bu;

2. Equipment Maintenance and Maintenance Manual: Thil hmanrua hnathawh dan tur hriattirna; Mechanical layout diagram tlangpui, component inzawmkhawmna diagram; lubrication enkawl dan tur sawifiahna

1 set a ni

Delivery emaw hmanrua emaw

Delivery leh hman hmain

 

3

List leh product qualification certificate load mek a ni

1 set a ni

Delivery hunah

 

4

Electrical schematic hmanga siam a ni

1 copy a ni

Warranty a tawp tawh

Pawisa kimchang a dawn hnuah

 

5

Vulnerable parts leh spare parts te lemziak

1 copy a ni

Delivery hunah

Vulnerable part thenkhat chu PDF size drawing-ah pek a ni

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