Service chungchang tlangpui
Battery slitting machine hi high-precision heating roller press machine a ni a, lithium-ion battery electrode siamna atana siam a ni a, anode (graphite, silicon-carbon) leh cathode (LFP, NMC, LCO) te pawh a tel a ni. Φ400×450mm hardened chrome-plated rollers (HRC66-68, Ra<=0.02) a nei a, ±2μm thickness accuracy a pe chhuak a, 12 m/min thlenga chakna a pe a, max rolling force chu 200T a ni. Machine hian infrared EPC correction (±0.1mm), PID tension control (±5N), leh oil-heated rollers (50–150℃) te chu uniform density atan a hmang khawm a ni.
Thil pawimawh tak tak
45# steel frame a ni
Wedge-type gap siamthat (0.001mm precision) leh hydraulic pressurization (50MPa) hmangin.
Automatic edge trimming a ni
(300–420mm a zau) lehroller wiping system hmanga tihfai dangraphite adhesion loh nan (anode tan) a ni.
Mitsubishi PLC hmanga siam a nilehtouchscreen HMI hmanga tih a ni
Speed, pressure, leh roll gap te digital control nan.
Inch 3-a sei inflatable shafts a awm bawk
Rinchhanmax 300kg coil a ni(φ500mm) a ni±0.4mm winding alignment aia tlem emaw, a tlukpui emaw a ni.
EV battery siamna atana tha tak, he 5T machine (4.66×2.68×1.8m) hian 99% pass rate a tlin a ni. Thumal lar tak tak: electrode calendering machine, battery roller press, lithium battery hmanrua, high-precision roller mill, leh hot rolling machine te. R&D leh ultra-thin electrode mass production atan a tha hle.
Thil hmanrua awm dan
|
S/N |
Component Hming Hming |
Phuahkhawm |
A zat (set) 1.1. |
|
1 |
Rack panel inzawmkhawm a ni |
Rack electrical box, side panel, installation panel, etc. te pawh a awm bawk. |
1 |
|
2 |
Unwinding components te pawh a awm |
Air shaft unwinding, adjusting roller unwinding, cylinder locking, unwinding siamthat, etc. te pawh a awm bawk. |
1 |
|
3 |
Platform component hrang hrangte chu splice rawh |
Pressure rod cylinder, pressure rod, belt joint table te a awm bawk |
1 |
|
4 |
Tension components te chu unwinding a ni |
Tension controller, tension sensor, tension roller te a awm bawk |
1 |
|
5 |
Drive components te pawh a awm bawk |
Motor khalh, roller khalh, pressure roller khalh, pressure regulating mechanism, etc. |
1 |
|
6 |
Roller assembly siamthat dan tur |
Slitting hmalam adjusting roller mechanism, slitting hnunglam chunglam adjusting roller mechanism, hnuai lam adjusting roller mechanism, |
3 |
|
7 |
Tool holder assembly a ni |
Upper cutter shaft mechanism, lower cutter shaft mechanism, adjustment roller mechanism, cutter shaft drive mechanism, leivut paih dan te a awm bawk |
1 |
|
8 |
Dust paihna components te |
Tool holder-a leivut paih dan tur, electrode powder brush hmanga leivut paih dan tur slitting hnua leivut paih dan tur |
3 |
|
10 |
Press belt assembly a ni |
A chunglam pressure belt mechanism, a hnuai lam pressure belt mechanism |
1 |
|
1 1 |
Winding components te pawh a awm |
Winding differential shaft, winding pressure wheel, winding drive motor te pawh a awm bawk |
1 |
A component pawimawh ber berte
1,Unwinding mechanism a awm bawk
a) Unwinding mechanism chuan unwinding electrode slitting zawng zawng dik taka a awm theih nan machine pumpui nen integrated design leh assembly benchmark a hmang a
b) Independent unwinding correction leh tension system hman a nih chuan electrode leh tension control performance a nghet zawk a;
c) Materials leh structural mechanics performance-in hman dan tur a tlin theih nan structural design tha zawk hman leh structural design tihchangtlun
|
Unwinding Department-ah chuan: |
3 inch air shaft a inhawng thei |
|
Unwinding diameter chu: 1.1. |
Max Φ450 a ni |
|
Correction control dan: 1.1. |
Manual/automatic hmanga inthlak danglam theih a ni |
|
Siamthat dan tur: 1.1. |
Photoelectric hmanga siamthatna system; a pum puia siamthatna stroke 0-100mm ; |
|
Tension Department-ah chuan: |
Tension range: 50-200N inkar a ni Tension control dikna: ±1.5N aia tlem emaw, a tlukpui emaw Tension control dan: closed loop hmanga control dan |
2, Hmanraw dahna mechanism
a) Micron-level machining dikna, blade runout dikna tichiang zawk;
b) Removable bearing seat hian tool thlak chakna nasa takin a ti tha a;
c) Fine-adjustable tool holder, blade engagement siamrem thei, burrs tha taka control thei leh blade dam rei thei;
d) Knife holder sir lehlamah adjustable rollers dah belh a ni a, chu chu electrode knife chhunga lut leh chhuah angle siamrem awlsam zawk nan, leh wavy edge problem tha taka chinfel theih nan blade engagement zat inrem theih nan
e) Upper leh lower cutter line speed ratio chu adjustable a ni a, drive hian independent servo drive a hmang bawk. Line speed ratio hi slitting effect angin screen atang hian set theih a ni.
|
Slitting cutter frame chu: 1.1. |
Upper cutter leh lower cutter hi adjustable a ni lo (a dikna tur leh artificial raw leh cooked danglamna tihbo nan), bite amount pawh adjustable a ni |
|
Upper leh lower cutter line speed hi adjustable a ni a, slitting process leh effect a zirin line speed ratio tha ber chu thlan theih a ni. |
|
|
Upper lower cutter chu slitting width fix turin precision spacer hmangin fix a ni (spacer thickness accuracy chu +/-0.002mm a ni) |
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Knife holder hma leh hnung lamah knife in and out adjustment rollers a awm a, upper leh lower cutter hian independent servo drive a hmang bawk |
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|
Electrode hmanga siam a ni |
Winding-ah hian erasable debris emaw exposed foil emaw a awm tur a ni lo , a langsar lo bawk A jagged leh warping phenomenon te hi a ni Electrode edge chu ruffle awm lovin a hrual (edge thickness variation 5% aia tlem emaw a tlukpui emaw) |
3, Winding mechanism hmanga siam a ni
|
Electrode hman dan: 1.1. |
Differential shaft set hnih ( inches 3) winding |
|
Winding diameter chu: |
A sang ber chu Φ 350 mm a ni |
|
Demagnetization hmanga thil tih dan (demagnetization) a ni |
1. Magnetism paih chhuah nan dust removal mechanism hnung lamah magnetic rod dah a ni a; 2. Hma lam leh hnung lam leh mooring material inkara dahna hlat zawng chu 5-10mm-ah siamrem theih a ni a; 3. Magnetic chakna: 10000GS. |
|
Winding roller chu: 1.1. |
Upper leh lower winding shaft-ah hian pressing wheel mechanism set a awm a, hei hian winding chu a ti nghet zawk a, roll-a edge bursting ang chi chhiatna te chu a tha thei ang bera a veng thei a |
|
Winding tension lam hawi: |
Tension awmna hmun : 50 - 100N control dikna: ± 1.5 N |
|
Structure: Winding differential shaft set hnih, differential shaft air pressure chu electric proportional valve hmanga control a ni |
4 ,Leivut paih dan tur
Machine vacuum system pumpui hian multi-stage vacuuming method a hmang ber a, chung zingah chuan slitting cutter vacuuming leh slitting hnua double-sided brush powder vacuuming te pawh a tel a ni. Brush vacuuming hian roller brush plus dust box dah dan a hmang a. Roller brush hi tihchhiat a awlsam a, engtik lai pawhin tihfai theih a ni a, hei hian electrode inthlak danglamna a ti tlem a, slitting hnua electrode dust pawh a tifai tha hle bawk
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Vacuum hmanga tihfai a ni |
1. Centrifugal fan + filter leh chassis hmanga siam a ni a; 2. Fan chakna 3 KW, boruak volume 3500 cubic/H; 3. Filter air primary filter a ni a; 4. Inlet diameter 90 , thli tleh chak zawng 23 m/s. |
|
Dust paih chhuahna mechanism |
1. Slitting materials atana dust removal, chunglam leh hnuai lam layout-a then; 2. Dust removal tihchak nan a chung leh hnuai lamah slitting rear dust removal mechanism set hnih; 3. Roller brush hmanga vacuum hmanga tihdanglam; 4. Brush hi stepper motor hmanga khalh a ni a; 5. A hnuai lam cutter hian straight-line felt + vacuum duct a nei a; 6. Pipeline suction inzawmkhawm. |
Dilna Case awm thei te
Partner Company a ni
