Automatic Stacking Machine hi high-efficiency, precision lithium-ion battery cell siamna atana engineer a ni. Z-folding mechanism hmasawn tak hmangin machine hian positive leh negative electrode sheet te chu separator film hmangin seamless takin a alternate a, exceptional layer alignment leh structural integrity a tichiang a ni. Thil pawimawh tak takte chu servo-driven robotic handling system, real-time tension control, leh double-sheet pickup emaw misplacement emaw venna atana ultrasonic thickness detection te a ni. Stacking speed Less than or equally 2.0 seconds per piece leh alignment accuracy ±0.5mm chhunga awm avangin he machine hian performance tha zawk leh consistency tha zawk a tichiang a ni. Cleanroom environment atan a tha hle a, cell dimension customizable a support a, uptime rate>=98% a pe bawk. He rintlak, automated stacking solution hmang hian i battery siam dan chu ti sang rawh.
1.Equipment parameter hrang hrang
|
Order number a ni |
Specifications project a ni |
JD-ZDP-2020 a ni |
|
1 |
Cell T thickness a ni |
2.5-75mm inkar a ni |
|
2 |
Cell zau zawng W |
60-200mm inkar a ni |
|
3 |
Cell sei zawng LC |
100-220mm (Beng san zawng telh loh) |
|
4 |
Sheet stacking chakna a ni |
2.0s/pcs aia tlem emaw, a tlukpui emaw a ni |
|
5 |
Electrode sheet leh diaphragm inkara alignment dik tak |
Central deviation chu 0.5mm (longitudinal) aia tlem a ni. |
|
6 |
Inter-gap alignment dik tak a ni |
±0.3mm a ni |
|
7 |
Single-pair alignment dikna |
±0.4mm a ni |
|
8 |
Electrode sheet a alignment dikna zawng zawng |
±0.5mm a ni |
|
9 |
Auxiliary cell tihfel hun |
30s aia tlem emaw, a tlukpui emaw |
|
10 |
Layer awm zat |
Ruahman |
|
11 |
Diaphragm te chu outsourcing a ni |
No尾卷 tih a ni |
|
12 |
Thutawp sawina |
Edge package U-belt a ni |
|
13 |
Availability (equipment avanga chhiatna thleng zat) 1.1. |
98% aia tam emaw, a tlukpui emaw . |
|
14 |
Pass rate (incoming material chhia te tel lovin) 1.1. |
99.5% aia tam emaw, a tlukpui emaw |

Adhesive tape hmanga siam a ni
2.Component pawimawh tak tak te
System structure awm dan leh a sawifiahna:
|
Order number a ni |
Component hming a ni |
Zat |
Hrilhfiah |
|
1 |
Module block a ni |
1 |
Thil hmanrua te tan support leh installation reference pe rawh |
|
2 |
Positive/negative electrode material box inzawmkhawmna a ni |
2 |
Positive pakhat leh negative material box pakhat (machine tinah standard) . |
|
3 |
Positive/negative electrode hmanga mechanical positioning components te chu a awm a |
2 |
Electrode hi mechanical leh precise positioning atan positioning platform-ah dah a ni |
|
4 |
Mechanical handle hmanga thil khawih theihna unit |
2 |
Robot arm hian storage box atanga materials te chu a la chhuak a, secondary positioning platform ah a transfer a, chutah chuan stacker platform ah a sawn leh thin. |
|
5 |
Diaphragm unwinding assembly a awm bawk |
1 |
Diaphragm hi motor hian passively unwind turin a control a, overall correction function a nei bawk |
|
6 |
Main lamination table ah hian a awm a |
1 |
Positive leh negative electrode leh diaphragm te chu Z- ang deuhin an stack a |
|
7 |
Diaphragm cutting assembly a awm bawk |
1 |
Diaphragm hi chemte lum hmanga tan a ni a, a tan hnuah pawh crack leh curl a awm lo |
|
8 |
Feeding manipulator assembly a awm bawk |
1 |
Cell chu stacking table atanga hot cutting mechanism thlengin dah la, hot cutting position atanga adhesive mechanism thlengin dah rawh |
|
9 |
Adhesive hmanga inzawmkhawm a ni |
1 |
Battery cell kil chu U-shaped tape hmanga khuh a ni a, U-shaped tape awm zat chu set theih a ni. |
|
10 |
Cell chaw pekna assembly a ni |
1 |
Coated cell chu feeding platform chhungah dah rawh |
|
11 |
chhin |
1 |
Access control nei device tan hmun sealed deuh siam rawh |
|
12 |
navar |
1 |
PLC bus control, touch screen leh button operation mode te hman a ni |
3.Agencies hrang hrangte inhriattirna
3.1 Rack Module hman dan tur:
He system hian key component pathum a nei a, chungte chu main rack structure, standardized mounting plate leh HMI unit te an ni. Rack structure hian hmanrua zawng zawng tan structural support a pe a ni. Mounting plate hi 25mm-thick steel plate atanga siam niin, subsystem dangte tan unified installation surface leh reference point atan a thawk a ni. HMI unit hian hmanrua hnathawh dan tur a control a ni.
3.2 Positive/negative electrode box hman dan: 1.1.

3.2.1 Material box hian leivut paih leh multi-piece venna hna a nei a.
3.2.1 Positive leh negative electrode material box area leh correction table area te chu a hnuai atanga chunglam thlengin isolated a ni a, chu chu positive leh negative electrode material te cross-contamination a awm loh nan a ni.
3.3.2 Positioning platform tinte configure: Suction port 1, negative electrode nena insem dust removal fan 1, leh ultrasonic detector 1 hmangin electrode double sheet a awm leh awm loh hriat theih a ni. Sheet tam tak hmuh a nih chuan alarm leh shutdown a trigger ang.
3.3.3 Rectification unit-ah hian dust suction port leh a sir lamah dust suction fan dah a ni a, chu chuan dust tla chu a suck chhuak thei a ni.
3.3.4 Positioning leh electrode plate thlak dan hian electrode plate kil a tichhia tur a ni lo.
3.3.5 Positioning dikna ± 0.1mm.
3.4 Mechanical hmanga kut thil hman dan: 1.1.

3.4.1 Manipulator hi servo motor hmanga khalh a ni a, chu chuan reciprocating motion repeatability a neih theih nan.
3.4.2 Mechanical hand guide rail leh screw rod te chu electrode sheet-a leivut tlak loh nan integral dust cover hmanga dah a ni.
3.4.3 Electrode sheet manipulator hi vibration function hmanga thuam a ni. Electrode sheet lakchhuahna a hlawhchham chuan re-attracted theih a ni. Vawi tam tak attempt a hlawhchham chuan alarm chuan operator hnenah troubleshooting a hriattir ang.
3.5 Diaphragm tihchhuah dan: 1.1.

3.5.1 Diaphragm passive unwinding: Passive unwinding, material a tlem chuan material tlakchhamna alarm.
3.5.2 Tension control system hian adjustable pressure cylinder leh floating roller hmangin tension chu real time-in a control a, diaphragm tension control range chu 10-150N a ni.
3.5.3 Diaphragm unwinding device pumpui chu correction platform-ah load a ni. Correction sensor hian precision ±0.1mm a nei a, correction system positioning accuracy chu ±0.2mm a ni a, correction range pawh ±20mm a ni.
3.5.4 Diaphragm chu leivut electrostatic adsorption hmanga tihbawlhhlawh loh nan diaphragm electrostatic removal device dah a ni.
3.6 Main folding platform hman dan: 1.1.

3.6.1 Stacking platform hi motorin a control a, a chawi sang leh a hniam thei. Lifting mechanism hi stacking platform lai takah dah a ni a, chutiang chuan stacking platform chu pressing laiin uniform force a awm kual a ni. Stacking thickness a san chuan stacking platform chu stacking san zawng tihdanglam loh nan zawi zawiin tihhniam a ni a, stacking platform tlahniam speed pawh set theih a ni.
3.6.2 Tablet press pressure chu electrode plate leh diaphragm-ah chhiatna a awm loh nan siamrem theih a ni.
3.7 Diaphragm tan dan: 1.1.

3.7.1 Hot-cutting assembly hian cutting atan heating nickel-chromium blade a nei a, hei hian awlsam taka thlak theih a ni.
3.7.2 Membrane-ah hian a cut hnuah crack, warping, drawing leh thil dang dang a awm lo.
3.7.3 Cutting blade dam chhung hi vawi 100,000 aia tam (thla khatah vawi khat thlak) a ni.
3.8 Cutting machine mobile hman dan: 1.1.

Mobile phone-a material cutting mechanism hian laminating table atanga hot cutting position-ah cell chu a clamp a, chutah chuan hot cutting zawh hnuah adhesive wrapping action atan adhesive mechanism-ah a transfer leh a ni.
3.9 Adhesive hman dan: 1.1.

3.9.1 Hot cutting zawh hnuah robot arm hmangin cell chu la chhuakin, glue application station-ah dah la, he process-ah hian pressure block hmangin cell chu clamp rawh
Cell chu clamped state-ah dah a ni.
3.9.2 Battery cell chu side U-shaped adhesive hmanga fix a ni a, tape chu a flat a, diaphragm chu wrinkles langsar tak a nei lo.
3.9.3 Adhesive sei zawng a siamrem theih.
3.10 Cell chaw pek dan: 1.1.

Material kut chuan rubber coated cell chu material platform-ah a dah a.
3.11 Invenna khuhna;
3.11.1 Thil hmanrua khuhna hi aluminium profile leh acrylic plate hmanga siam a ni a, a structure nghet tak leh sealing tha tak a ni.
3.11.2 Cover kawngkhar zawng zawngah access control switch dah vek a ni a, kawngkhar hawn a nih chuan hmanrua chu a thawk thei lo.
4.Equipment hmanrua te
4.1 Electrical circuit drawing (thil hmanraw nena rawn thawn chhuah).
4.2 Standard parts leh main configuration table (Appendix) te a ni.
|
Order number a ni |
Component Hming Hming |
Thil siamtute |
|
1 |
air cylinder a ni |
Yadek chuan |
|
2 |
magnetic switch hmanga siam a ni |
inlam |
|
3 |
linear guide rail hmanga siam a ni |
HIWIN a ni |
|
4 |
Kut/linear screw hmanga siam a ni |
HIWIN a ni |
|
5 |
Servo motor/drive a ni |
Hui Chuan |
|
6 |
electromagnetic valve hmanga siam a ni |
Yadek chuan |
|
7 |
PLC a ni |
KEYENCE a ni |
|
8 |
sensor a ni |
Panasonnic a ni |
|
9 |
fibre-optical hmanga siam a ni |
KEYENCE a ni |
|
10 |
touch screen a ni |
Viluton a ni |
4.3 Hmun hlauhawm tak takte list.
|
Order number a ni |
Hming |
Entawn tlak |
Zat |
Hlawm khat |
|
1 |
photoelectric hmanga thil siam chhuah a ni |
PM-L25 a ni |
2 |
PCS |
|
2 |
auxiliary relay hmanga siam a ni |
RXM2LB2BD DC24V 8 pin a ni |
1 |
PCS |
|
3 |
electromagnetic valve hmanga siam a ni |
Adak |
1 |
PCS |
|
4 |
magnetic switch hmanga siam a ni |
D-M9BL tih a ni |
1 |
PCS |
|
5 |
vacuum slot hmanga siam a ni |
PAG15 a ni |
2 |
PCS |
|
6 |
molybdenum filament a ni |
2 |
M |
4.4 Random item list tih a ni.
|
Order number a ni |
Material hming (data) 1.1. |
copy a awm bawk |
submission hun chhung |
thusawi a ni |
|
1 |
Debugging leh maintenance hmanrua bik |
1 set/unit a ni |
Delivery hunah |
Hex key 1 set/pc a ni |
|
2 |
Device Operation Manual: (a hnuaia mi te pawh tel) 1. Thil hmanrua sawifiahna leh zirtirna bu; 2. Equipment Maintenance and Maintenance Manual: Thil hmanrua hnathawh dan tur hriattirna; Mechanical layout diagram tlangpui, component inzawmkhawmna diagram; lubrication enkawl dan tur sawifiahna |
1 set a ni |
Delivery emaw hmanrua emaw Delivery leh hman hmain |
|
|
3 |
List leh product qualification certificate load mek a ni |
1 set a ni |
Delivery hunah |
|
|
4 |
Electrical schematic hmanga siam a ni |
1 copy a ni |
Warranty a tawp tawh Pawisa kimchang a dawn hnuah |
|
|
5 |
Vulnerable parts leh spare parts te lemziak |
1 copy a ni |
Delivery hunah |
Vulnerable part thenkhat chu PDF size drawing-ah pek a ni |








