Cathode Stacking Machine hmanga siam a ni

A sawifiahna

High-throughput production solution angin, he fully automatic anode cathode stacking machine hi output tihpun leh hnathawhna senso tlem thei ang bera siam a ni. Chu chu parallel processing station hmangin a ti thei a, chutah chuan stacking head tam tak chu a rualin an thawk a, cycle times optimized hmangin manual emaw semi{2}}automatic methods te chu nasa takin a phak lo.

A efficiency chu darkar tam tak chhung hnathawh chhunzawm theihna tur large-capacity material buffers, cell format hrang hranga quick changeover system, leh ruahmanna awm lo downtime venna atana predictive maintenance alerts te ang chi features te hian a tichak zual hle. Labour dependency, misalignment atanga material waste, leh output unit khata floor space mamawh chu nasa takin a tihtlem avangin machine hian investment atanga return nasa tak a pe chhuak a ni. Gigafactory leh high{3}}volume siamtute tan chuan scalable, rintlak, leh cost{4}}effective prismatic battery production zawngtute tan chuan duhthlanna dik tak a ni.

Thil hmanrua Hnathawh dan tur

He machine hian robotic arm a hmang a, chu chu negative leh positive electrode hopper atanga electrode sheet lakkhawm nan a kal leh a, a kal leh thin. Secondary positioning hmangin sheet te chu stacking platform-ah a inthlak danglamin dah a ni. Stacking platform hi vei leh ding lamah a kal a, negative leh positive electrode sheet te chu a dawng a, chutih rual chuan separator film chu Z-shaped winding a siam bawk. Hetiang hian battery cell pum pui stacking leh assembly tihfel nan tih nawn leh a ni.

Hnathawh dan tur:

Positive leh negative electrode robotic arm te hian suction cup hmangin material tray atanga electrode sheet te chu an la chhuak thin. Secondary positioning mechanism hmanga precise positioning hnuah sheet te chu stacking platform-ah an stack a; separator film chu active takin unwound a ni a, tension control mechanism a paltlang a, stacking platform-ah dah a ni a; stacking platform chu electrode dahna tur separator film dahna turin hma leh hnung a kal a; stacking zawh hnuah, assembly chu robotic arm hmangin transfer a ni a, separator film chu heat-cut a ni a, adhesive chu automatic-in a hnawih a; cell zawh tawh chu unloading station-ah a transfer nghal a, tray-ah automatic-in a unload a ni.

Thil hmanrua (Equipment Features) te

1) Thil hmanrua pawn lam chu aluminum profile upper frame leh painted square tube lower support frame a ni a, three{1}}dimensional linear design a ni a, aesthetically pleasing leh enkawl awlsam tak a ni
2) Positive leh negative electrode pahnih hi material slot pakhat hmanga configure a ni a;
3)Electrode sheet-ah hian secondary positioning mechanism dah a ni a, electrode sheet lairil atanga movable side stop hmanga positioning method hmangin electrode sheet-a friction damage nasa takin a tihtlem bakah post-shaping sheet lakchhuahnaah side stop-te nena inzawmna a awm loh nan
4)Stacking robotic arm hi high-speed linear servo module hmanga khalh a ni a, high-speed, stable, leh positioning dik tak a thleng thei a
5)Robotic arm-a vacuum pick-leh-place system hi a nghetin a rintlak a, material handling hlawhtling emaw hlawhtling lo emaw atan automatic confirmation leh memory functions a nei a
6)Stacking table repositioning hi servo-controlled a ni a, chu chuan speed chak tak leh stacking dik tak a siam thei a ni.
7)Diaphragm unwinding tension chu a awm reng a, web guiding chhunzawm zel chuan winding felfai leh inmil tak a siam a;
8)Programmable logic controller (PLC) hi automatic control atan hman a ni a, touch screen hian user-friendly interface a pe bawk;
9)Stacked layer awm zat chu preset theih a ni;
10)Stacking quantity memory function leh production statistics function a nei a, touch screen hmangin set theih a ni a;
11)Manual debugging leh automatic operation function kimchang tak a nei a;
12)Hnathawh tur zawng zawng chu machine frame leh himna kawngkhar hmanga ven a ni a, machine leh thawktute himna tur a ni.
13)Machine structure pum pui hi a awlsam a, a hnathawh dan a him a, a nghet a, control pawh a rintlak a, a hnathawh pawh a awlsam bawk.

Main components leh function hrang hrangte

1)Material chaw pek dan: Material pakhat chute configuration;
2)Separator film feeding leh correction mechanism: Material loading atan tensioning shaft leh material unwinding atan tension roller, material kalna tur automatic precision correction nen
3)Pick-leh-place motion mechanism: Veilam leh dinglam material picking leh placing inthlak danglam, servo motor-controlled high-speed linear motion module hmanga khalh, material hopper, secondary positioning table, leh stacking table inkara inthlak danglam
4)Stacking table mechanism: Servo motor-controlled lifting and lowering stacking table, servo motor control hmanga positive leh negative electrode inkara reciprocating motion, electrode te khawlkhawm leh separator film chu Z-shape-a folding
5)Clamping mechanism: Servo motor-driven clamping mechanism chu X-Y bidirectional compound motion atan, electrode leh separator film te clamping leh positioning atan
6)Electrode pick-leh-place mechanism: Cylinder hian vacuum suction cup a control a, chu chuan positive leh negative electrode te chu staggered picking leh placing a ti thei a
7)Tape hman dan: Material siamna hmanrua chuan adhesive tape chu a sei zawng ruat sain a tan a, battery cell a lo chhuah loh nan separator film tawp lamah a hnawih a
8)Unloading mechanism: Battery cell lum-pressed te chu unloading position ah an thawn a, stacking leh collection process chu automatic in a detect nghal vek a ni.
9) Electric hmanga control dan: 1.1.
Automatic control atan programmable logic controller (PLC) a hmang a, mihring-machine interface atan touch screen a hmang bawk. Tension control, automatic deviation correction, leh high-speed servo motion control module a nei bawk.
 

Thil hmanrua hrang hrang leh Technical Parameters te

1. Configuration atana thil tul hrang hrang
• Input Power: 380V±10%-50Hz a ni a, a chhuahna tur hmun hi a zau hle. A chakna: 10 KW
• A chhehvel boruak lum leh vawt: 5℃-45 degree
• Compressed Air chhuahna: 0.5-0.7Mpa 0.5m3/min
2. Thil hmanrua Dimensions: A sei zawng x A zau zawng x A san zawng ≈ 2550 x 2650 x 2050 mm
3. Thil hmanrua rit zawng: 3.5 T vel
4. A hman dan tur: (Electrode Sheets) A sei zawng 100-330mm, A zau zawng 80-180mm
5. Electrode Sheet Feeders: Electrode negative 1, positive electrode 1
6. Output Method: Robotic arm hian sheet te chu hmun ruat takah a dah a, automatic stacking a ni
7. Unwinding Method: Expansion shaft hmanga active tension unwinding, automatic siamthat, tension control
8. Material roll diameter: < 200mm a ni
9. Battery cell thickness siam zawh tawh: 5-22mm
10. Separator alignment dikna: ±0.3 mm aia tlem emaw a tlukpui emaw (end face alignment) .
11. Electrode stacking dikna: ±0.5mm aia tlem emaw, a tlukpui emaw (center deviation value) .
12. Separator leh electrode stacking dikna (longitudinal): ±0.3 mm aia tlem emaw a tlukpui emaw (center deviation value) .
13. Stacking speed: Second 2.0/piece aia tlem emaw, a tlukpui emaw