Service chungchang tlangpui
Kan battery winding machine hmasawn tak hi lithium-ion battery siamna atana anode, cathode, leh separator materials te high-speed, precision winding atana siam a ni. Three-stage correction technology a nei a, cell consistency leh quality tha zawk neih nan ±0.3mm alignment accuracy a tichiang a ni. Production capacity 22–25 PPM leh pass rate 98% aia tam nei, he machine hian darkar 2–3 chhunga model thlak rang tak a support thei a ni. PLC control, servo motor, leh IoT-ready interface hmanga thuam a nih avangin performance rintlak tak, dust removal, leh short-circuit detection te a pe thei a ni. EV leh energy storage battery siamna atana tha tak a ni a, efficiency, flexibility, leh industry-leading precision te a inzawm khawm a ni.
A chiang zawk
1. Material specification hrang hrang
|
Sr.No. |
Reel number a ni |
a zau zawng (mm) a ni. |
thickness a ni (μm) |
Dung (mm) a ni. |
Material pawn lam diameter sang ber (mm) a ni. |
Roll chhung lam diameter (mm) a ni. |
|
Cathode a ni |
1 |
33-68 |
110-300 |
550-1800 |
Φ400 |
Φ76.2 |
|
Anode a ni |
1 |
34-69 |
110-300 |
550-1800 |
Φ400 |
Φ76.2 |
|
Diaphragm a ni |
2 |
35-70 |
12-50 |
Φ350 |
Φ76.2 |
|
|
Tape kha titawp rawh |
1 |
10-60 |
25-50 |
Φ160 |
Φ76.2 |
2. Winding hman dan
Pathum-reel needle pathum-station winding.
Needle diameter Ø3.5(a nih loh leh customer-in a tarlan size Ø3.0-Ø5.0)
Pole beng awm zat: positive 1 leh negative 1
Pole ear exposure: Diaphragm part atanga 8-25mm a hlaah a awm
Positive leh negative pole ears hi battery cell sir lehlamah a awm a
Winding diameter 13mm (?) aia tlem emaw a tlukpui emaw 32mm aia tlem emaw a tlukpui emaw
3. Machine pumpui debug leh model thlak nan hian 2-3H vel a ngai.
4. Winding dikna: 1.1.
Positive leh negative plate alignment: ±0.3mm a ni
Positive leh negative plate leh diaphragm alignment: ±0.3mm
Diaphragm alignment layer hnih: ±0.3mm
5.Winding theihna: 1.1.
1. Thil siam chhuah theihna
Thil siam chhuah chakna 22-25PPM900mm pole
2, Operation rate 95% aia tam emaw a tlukpui emaw .
Operation rate ={total production/(boot hun - mamawh deduction hun) × hmanrua theoretical production speed}×100%,
Deduction hun tul: -equipment ni lo avanga downtime, refueling, taping leh production buatsaih hun dang. 3, pass rate 98% aia tam emaw, a tlukpui emaw
Product tha rate =【 Product tha zawng zawng/(production zawng zawng - deduction mamawh zat) 】×100% (bad material factors tih loh chu)
A zat tihtlem a ngai, thil chhia avanga lo awm, non-equipment factors, tape \\ha lo, film sei \\ha lo, beng \\ha lo, etc. te.
Positive leh negative plate tension: 20N a inthlak theih (adjust theih) Diaphragm tension: 10N a inthlak theih (adjust theih)
Thil hmanrua technical parameter hrang hrang
1, Power supply: pakhat-phase AC220V±10% 50Hz
2, Supply air source: 0.5-0.7MPa (0.5MPa gas supply, a flow rate mamawh chu 300NL/min) a ni.
3, Environment hman dan (JISB3502 angin) ambient temperature hman dan: 0-55℃drying room
Etch gas emaw, kang thei boruak emaw, leivut boruak tha lo emaw a awm tur a ni lo
4, Dimensions: a sei zawng 2500mm× a san zawng 2000mm× a zau zawng 1800mm (a size tak tak chu design hnuhnung ber a ni)
5, A lan dan rawng: computer var + orange (a nih loh leh customer ruat rawng, rawng palette pe rawh)
6, A rih zawng: 2500Kg aia tlem
7, A chakna: 12Kw
8, Noise: 75db aia tlem emaw a tlukpui emaw (suction fan tel lovin)
9. Thil hmanrua diagram: 1.1.

10, Machine material mamawh chungchanga hmanrua:
1, positive leh negative electrode plate a ni
Pole slices zau taka slitting theihna tur tolerances

Electrode coating a zau zawng lam hawia thickness deviation

Waveform, bending leh warping a ni

Waveform awm lo (finger surface defects), warping 0.2/500mm (pole piece curling hnua parts cut off), snake bending error: pole piece unit sei zawnga snake bending error chu 1mm/1m aia tlem emaw, a tlukpui emaw a ni.
2. Diaphragm (Diaphragm) a ni
Slitting zau zawng tolerance: ±0.05mm chhungah
Waveform, bending, leh skirt shape te hi thil chhia te hmuh theiha rorelna atanga paih chhuah a ni
Thil hmanraw pawimawh ber ber configuration
|
Aih |
Hming |
Hlawm khat |
Quantity a ni |
Chhinchhiah |
Thuhriltu |
|
1 |
Touch screen a ni |
Ruahman |
1 |
Kunlun Tongtai a ni |
China rama siam a ni |
|
2 |
PLC controller a ni |
Ruahman |
1 |
Huichuan |
China rama siam a ni |
|
3 |
A siamthatna tur, optical fiber sensor |
Ruahman |
12 |
Keyence a ni |
Japan ram a ni |
|
4 |
Servo motor hmanga siam a ni |
Ruahman |
16 |
Huichuan emaw research control emaw a ni |
China rama siam a ni |
|
5 |
Stepper motor a ni |
Ruahman |
7 |
Zirna leh thunun |
China rama siam a ni |
|
7 |
Air cylinder a ni |
Ruahman |
tlem |
SMC emaw AIRTAC emaw a ni thei |
Japan emaw Taiwan emaw a ni |
|
8 |
Electric hmanga siam proportional valve hmanga siam a ni |
Ruahman |
3 |
NNT |
China rama siam a ni |
|
9 |
Solenoid valve hmanga siam a ni |
Ruahman |
tlem |
AIRTAC a ni |
Taiwan a ni. |
|
10 |
Ball screw hmanga siam a ni |
Ruahman |
12 |
TBI a ni |
Taiwan a ni. |
|
11 |
Rail dik tak a ni |
Ruahman |
tlem |
Shanghai Yin-ah a awm a |
Taiwan a ni. |
|
12 |
Hardware/Bearing hmanga siam a ni |
Ruahman |
tlem |
NSK, HCH, etc |
Import leh domestic atanga lakluh |
Random accessories te pawh a awm bawk
|
Aih |
Hming |
Drawingnumber/specification tih a ni |
Hlawm khat |
Zat |
|
1 |
specification a ni |
Ruahman |
1 |
|
|
2 |
Toolbox a ni |
Ruahman |
1 |
|
|
3 |
Needle hnar pliers hmanga siam a ni |
Inches ruk zet a ni |
Ruahman |
1 |
|
4 |
Hexagonal plate kut a ni |
Pack ah hian 7 a awm |
Ruahman |
1 |
|
5 |
Wrench siamrem theih a ni |
Inches sawm leh pahnih a ni |
Ruahman |
1 |
|
6 |
Double-end spanner a ni |
5.5 * 7 |
Ruahman |
1 |
|
7 |
Double-end spanner a ni |
8 * 10 |
Ruahman |
1 |
|
8 |
Double-end spanner a ni |
12 * 14 |
Ruahman |
1 |
|
9 |
Double-end spanner a ni |
14 * 17 |
Ruahman |
1 |
|
10 |
screwdriver hmanga siam a ni |
Phillips screwdriver hmanga siam a ni |
Ruahman |
1 |
|
11 |
screwdriver hmanga siam a ni |
Flat-lu screwdriver a ni |
Ruahman |
1 |
|
12 |
Rolling needle a ni |
Ruahman |
1 |
|
|
13 |
Diaphragm cutter hmanga siam a ni |
Ruahman |
1 |
|
|
14 |
Glue cutter chu titawp rawh |
Ruahman |
1 |
|
|
15 |
Pole cutting knife a ni |
Ruahman |
1 |
|
|
16 |
Pole slice hnuai lam cutter |
Ruahman |
1 |
|
|
17 |
Centering pin a ni |
Ruahman |
3 |
Dilna Case awm thei te

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