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Battery electrode prototyping atana siam, he reverse roll coating machine hian interfacial stability leh energy density tihchangtlunna atana pawimawh tak discontinuous coating patterns a siam thei a ni. Operator te chuan mass production condition simulate turin coating sei zawng, gap spacing leh thickness te chu programmatic takin an siamrem thei a ni. Thil pawimawh tak takte chu infrared drying, in-line thickness tehna, leh NMP emaw aqueous solvent nena inmil theihna te a ni. A modular design hian moisture-sensitive anode processing atan glove box nena inzawmkhawm a phalsak a ni. He system hian slurry hman dik tak, material waste tlem ber, leh small-batch validation atanga scaled production, lithium ion battery remchang leh sodium ion battery electrode coating-a seamless transition a enkawl a ni.

Thil hmanraw kaihhnawih

Mixer a ni

Winding Machine hmanga siam a ni

Calender Machine hmanga siam a ni

Liquid Injection Machine hmanga siam a ni

Stacking Machine hmanga siam a ni

Battery atana hman tur Cutting Machine

Thil hmanraw pawimawh ber ber configuration

Aih	Hming	Chhinchhiah
1.	Air switch a ni	Chint a ni
2.	PLC controller a ni	Japan Omron/Huichuan tih a ni
3.	Touch screen a ni	Kunlun pass state a ni
4.	Intermediate relay a ni	Schneider/Omron te an ni
5.	Servo motor hmanga siam a ni	Japan Panasonic/Ruineng (a lei dan azirin)
6.	Planetary tihtlemtu a ni	Aibo/Dick Cisco te an ni
7.	Circuit breaker a ni	Chint a ni
8.	Ac contactor a ni	Chint a ni
9.	Solid-state relay a ni	China rama siam a ni
10.	Temperature control thiam tak a ni	Omron/Atai tih a ni
11.	Automatic correction (closed loop) hmanga siamthat theih a ni.	Servo motor khalh a ni
12.	Automatic tension (hma lam atanga tension) .	PID hian motor speed a control thin
13.	Automatic tension ( hnunglam tension) a awm thei.	PID hian motor speed a control thin
14.	Optical fiber mit a ni	Japan ram Panasonic a ni
15.	Pneumatic element a ni	Jadek chuan a rawn ti a
16.	Rodless cylinder a ni	Shian
17.	Deep groove ball bearing a awm bawk	NSK/SKF te an ni
18.	Air blower a ni	Stainless steel, multi-wing ri hniam tak, Guangzhou

Thil hmanrua hman dan bulpui (basic functions) te

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	Fit system a ni	Lithium iron phosphate, lithium cobalt, lithium manganate, ternary, lithium nickel cobalt manganate leh system dangte; Oil, tui system a positive leh negative electrode coating process te; Supercapacitor hmanga khuh dan
2.	Run substrate thickness a ni	Aluminum foil (Al) : 8 ~ 30um Copper foil (Cu) : 6 ~ 30um a ni
3.	Roll chunglam design zau zawng	450 mm a ni
4.	Coating zau zawng chu enfiah rawh	A rilru a buai em em a, a rilru a hah em em bawk a. 100~350mm-380mm,Max400mm
5.	Thil hmanrua mechanical hmanga hnathawh chakna	4m/min a ni
6.	Coating speed a ni	1-2m/min a ni	Stock leh coating thickness ah a innghat
7.	Slurry viscosity atan a tha	Oil solvent 2500-10000 Cps vel a ni	A hun laia coating a awm
		Tui chhunga solvent 1000-6000 Cps	A hun laia coating a awm
		2000~12000 Cps a ni	Coating chhunzawm zel
8.	Single side coating chu a thickness range a ni	50-150μm 50~300g/m²	Material characteristic avang hian a ruala inhmuh loh theih a ni
9.	Intermittent sei tlem ber	4mm a ni
10.	Section tam tak tan coating sei tlem ber	20mm a ni
11.	Solvent ziarang a ni Solid content tha tak a ni	A rilru a buai em em a, a rilru a hah em em bawk a.	Reference atan chauh
11.	Solvent ziarang a ni Solid content tha tak a ni	Tui atanga chhuak H2O/NMP(sg=1.000,bp=100℃) .	Reference atan chauh
12.	Intermittent sei tlem ber	Cathode SC. 55%±20% a ni.
12.	Intermittent sei tlem ber	Anode SC. 55%±20%(PVDF system) ah hian a awm a.	Reference atan chauh
13.	Coating hman dan	Single-layer hma leh hnung section 2 uneven interval intermittent transfer coating/second surface automatic tracking/continuous coating
14.	Substrate tlanna lam hawi	Forward coating, substrate positive leh reverse empty foil hnathawh te a ni
15.	Baking path pawnah guide roll rawh	φ80mm vel aluminium guide roller, lei chunglam khauh oxidation	Rc0.4 titawp rawh

Part tinte insiam dan

1). Winding hman dan tur: 1.1.

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	Roller chungah dahna tur structure	Monolithic vertical mounting (a thuk zawng 30mm) a ni.
2.	Tension control dan tur ruahmanna siam a ni	PID control motor speed control gravity block awmna, pressure control tension
3.	Correction mode a ni	Automatic EPC control, stroke 50mm, deviation siamthatna controller dikna ±0.5mm	Ultrasonic detection hmangin, a transparent membrane chu a hriat theih
4.	Winding hman dan	Material roll hi inch 3-a sei inflating shaft hmanga fix a ni a, a sir khatah support a ni a;
5.	Substrate tlanna lam hawi	Hmalam leh hnunglam hawiin
6.	Unwinding lam hawi	A chung leh a hnuai lam
7.	Unwinding winding diameter a ni	Ф85~Ф300mm a ni
8.	Inflatable shaft-a bearing capacity sang ber	100Kg/ a ni
9.	Drum specification a ni	A sei zawng 430mm aia tlem emaw a tlukpui emaw, a chhung lam diameter chu 76mm(3 inches) vel a ni.
10.	Inflatable shaft strip awm zat	A piece of a ni
11.	Platform dawngtu a ni	Double rod press belt, hawnna slot a awm bawk
12.	Driving mode a ni	Inverter hian AC motor a control thei

2). Lu insiam dan: 1.1.

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	Main drive motor a ni	Servo motor hmanga siam a ni
2.	Motor khalh chhunzawm zel a ni	Servo motor hmanga siam a ni
3.	Scraper siam a ni	Solid set type double-sided comma scraper, substrate, set 40Cr electroplating hmanga siam a ni
4.	Scraper Angle rotation control a ni	Handle chu sawn la, rotate rawh
5.	Coating roll a ni	Chrome khauh tak, a diameter Ø128mm; Hollow structure a ni
6.	Back roll a ni	Diameter Ø128mm, EPDM hmanga khuh, roller chunglam grinding
7.	Tank mixing a ni	Rodless cylinder hi line dik takah a kal a, slurry a settled loh nan a speed pawh a inthlak danglam thei bawk
8.	Scraper san zawng intermittent chu a inthlak danglam thin	Servo tool adjustment kimchang, tool holder lift control theih a ni. Lifting range chu 1~300um a ni
9.	Baffle plate a ni	Match steel plate + foaming sea surface, coating zau zawng pawh siamrem theih a ni
10.	Operation mode a ni	Touch screen + button hman dan tur	Thiltih tlangpui chu pawn lam key a ni

3).Baking tih hi a ni

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	Taksa chhunga bile structure awm chu ti vawt rawh	Independent interior design, lawng chi hrang hrang design a ni
2.	Oven sei zawng a ni	Section 3, metre 1.5 ve ve, a vaiin metre 4.5 a ni
3.	Sheet metal material hmanga drying duct leh air duct siam a ni	A chhunga liner SUS304 stainless steel, pawn lam liner SUS 201 stainless steel a ni
4.	Oven guide roller hmanga lirthei khalh dan	Passive transmission mode a ni
5.	Temperature control dan tur	Normal operating temperature control-ah then a ni a, overtemperature monitoring alarm venhimna control, overtemperature chu sound leh light alarm a lo lang ang a, main heating power supply a titawp ang
6.	Heating hman dan tur	Electric hmanga lumna, boruak lum circulation structure
7.	Oven pakhat chauh hmanga tihlum theihna	10KW/ knot a ni a; Section 3 a vaiin 30KW;
8.	Baking channel ah chuan temperature a awm	Room temperature ~140℃, section pakhata temperature danglamna < 5℃, stage tin independent control
9.	Operation laiin taksa chunglam lumna	Temperature emission tehna Set temperature aia tlem emaw, a tlukpui emaw 50% .
10.	Blowing mode a ni	Upper leh lower blow air, lower return air, air chamber-a independent heating body, independent temperature control, independent air volume control te a ni
11.	Section tin hian exhaust air volume control an tichhuak thin	Mechanical valve hmanga independent control theih a ni
12.	Heating fan control a ni	Automatic control a ni
13.	Exhaust fan control a ni	Automatic control a ni
14.	Heating control a ni	Solid-state relay a ni
15.	Solvent lakchhuahna system	Ni lo, installation interface chauh pek a ni
16.	Exhaust air volume zawng zawng	500-1300㎥/H	Air valve chu a adjust theih bawk
17.	Exhaust fan sem dan tur	1 exhaust fan a ni
18.	Main body insulation a awm bawk	Double-layer structure, insulation layer thickness 80mm, glass wool atanga lumna insulation a ni

4). Traction leh winding mechanism te chu:

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	Winding tension control dan tur ruahmanna siam a ni	Taper tension control, winding diameter lian leh te a zirin, tension lian leh te chu a siamrem a, roll lian tak tak uneven dawng lo turin.
2.	Winding siamthat a ni	Automatic EPC control, zin chhuahna 50mm
3.	Winding hman dan	Roll hi inch 3-a sei inflatable shaft hmanga fix a ni a, a sir khatah support a ni
4.	Substrate tlanna lam hawi	Hmalam leh hnunglam hawiin
5.	Winding lam hawi	A chung leh a hnuai lam
6.	Winding diameter a ni	Ф85~Ф300mm a ni
7.	Inflatable shaft-a bearing capacity sang ber	100Kg/strip a ni
8.	Drum specification a ni	A sei zawng 430mm aia tlem emaw a tlukpui emaw, a chhung lam diameter chu 76mm(3 inches) vel a ni.
9.	Winding inflatable shaft awm zat	A piece of a ni
10.	Platform dawngtu a ni	Single rod press belt, slot hawn theih a ni
11.	Driving mode a ni	Servo motor control theih a ni
12.	Roller guide dahna tur a awm	Vertical type a ni

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	Main control system a ni	Touch screen, PLC, module, servo system te a awm bawk
2.	Hnathawh dan (Mode of operation) a ni	Manual, automatic, emergency-a tihtawp theih a ni a; Machine hi a hma leh a hnuah pawh hman theih a ni
3.	Coating setting range leh a sei zawng inthlak danglam	Coating sei zawng 20.0 ~ 3200.0mm a ni	Software hian range a lock thei
4.	Alarm dinhmun	A sei zawng chu 4.0 ~ 300.0mm a ni
5.	Counting function a ni	Device a chhiat chuan touch screen ah a inmil fault prompt screen a rawn lang ang
6.	Lu leh tail thickness siamthat dan tur intermittent	A siam chhuah zat/a rei zawng

5). Control system: 1.1.

6). Automatic feeding system hmanga chaw pek dan:

customer- neitu a ni

Coating hmanrua lan dan leh a quality:

6500 * 1298 * 1971(L×W×H);3000kg(reference atan chauh)

Thil hmanrua dik tak

1. Hardware dik tak a ni

Aih	Thil	Technical parameter a ni	Thuhriltu
1.	scraper a ni	Round runout 1.5um aia tlem emaw a tlukpui emaw, straightness 1.5um aia tlem emaw a tlukpui emaw
2.	Coating roll a ni	Round runout 1.5um aia tlem emaw a tlukpui emaw, straightness 1.5um aia tlem emaw a tlukpui emaw
3.	Back roll a ni	Circular runout 15um aia tlem emaw a tlukpui emaw, straightness 15um aia tlem emaw a tlukpui emaw
4.	Deviation siamthat a ni	±1mm a ni
5.	Tool setting hian repetition dikna a control a ni	±1um a ni
6.	Temperature controller hmanga control dik tak a ni	±2℃aia tlem emaw, a tlukpui emaw a ni

2.Coating dik tak a ni

Thil	Thuhriltu	Nihphung pangngai (Speed V=1.5 m /min) a ni.
	A (a hnungzuitu) .	1mm aia tlem emaw, a tlukpui emaw a ni (slurry viscosity leh binder characteristic nena inzawm)
	B(Lu hmun pangngai lo) .	10mm a ni
	C(Tail anomaly awmna hmun) .	6mm a ni
	D(Edge effect awmna hmun) .	3mm aia tlem emaw, a tlukpui emaw a ni
	E(a sei zawng tihsual) /H(margin dik lo) .	±0.5mm aia tlem emaw, a tlukpui emaw a ni ±0.7mm aia tlem emaw, a tlukpui emaw a ni
	F (a zau zawng tihsual) .	±1mm a ni
	M(width error) 1.1.	±1mm a ni
	G1 (lu thuk zawng) .	-5~+6um tih a ni
	G2 (Tail thickness) 1.1.	-5~+6um tih a ni
	I (reverse alignment tihsual a awm) .	±0.7mm aia tlem emaw, a tlukpui emaw a ni ±1 mm aia tlem emaw, a tlukpui emaw a ni
	J Side khat surface density thickness	Weight error ±1.5% aia tlem emaw, a tlukpui emaw Thickness error ±1.5um aia tlem emaw, a tlukpui emaw
A sei zawng range	(B, C, D area te chu paih chhuak rawh)	20.0-3200.0mm inkar a ni
	L1(Film sei zawng) .	4.0-3200.0mm inkar a ni
	L2 (a sei zawng a inthlak danglam) .	L1 +L2 120mm aia lian emaw, a tlukpui emaw

Dilna Case awm thei te

product-692-692

Partner Company a ni

product-574-308

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Reverse Roll Coating Machine hmanga siam a ni