Service chungchang tlangpui
Lithium ion battery coating machine hi battery electrode siamna atana siam, high-precision automatic transfer coating machine a ni a, lithium-ion (LiFePO4, NMC, LCO), supercapacitor, leh oil/water-based coating application te pawh a tel a ni. 450mm max web width leh 4.5-meter drying oven (3×1.5m sections) neiin, 1–4 m/min speed-ah uniform coating a siam thei a, aqueous tan 1,000–12,000 cP leh solvent-based slurries tan 2,500–10,000 cP viscosities a handle thei bawk.
Thil pawimawh tak takte chu
Servo-driven hmanga tension control
(Panasonic/Ruineng motor) te nen±0.5mm EPC siamthatna a nialignment dik tak neih theih nan.
Comma bar coating lu a ni
Nen±1μm tooling dikna a nilehEPDM hnunglam roller a niconsistent atan chuan50–300 g/m²dry thickness a ni.
Hot-air circulation oven a ni
(RT–140℃, ±2℃dikna) nenSUS304 stainless steel hmanga siam a nisakna leh30kW a ni thei.
Omron PLC a nilehtouchscreen HMI hmanga tih a ni
Automated operation atan chuan, supportingintermittent/continuous coating a awm thinmodes te a ni.
EV battery siamna atana tha tak, he machine hian hardware tolerances 1.5μm aia tlem emaw a tlukpui emaw (coating roll) leh coating edge accuracy ±1mm a tlin a ni. Thumal lar tak tak: electrode coater, battery coating machine, roll-to-roll coater, lithium battery hmanrua, leh precision coating system te.
Thil hmanraw pawimawh ber ber configuration
|
Aih |
Hming |
Chhinchhiah |
| 1. |
Air switch a ni |
Chint a ni |
| 2. |
PLC controller a ni |
Japan Omron/Huichuan tih a ni |
| 3. |
Touch screen a ni |
Kunlun pass state a ni |
| 4. |
Intermediate relay a ni |
Schneider/Omron te an ni |
| 5. |
Servo motor hmanga siam a ni |
Japan Panasonic/Ruineng (a lei dan azirin) |
| 6. |
Planetary tihtlemtu a ni |
Aibo/Dick Cisco te an ni |
| 7. |
Circuit breaker a ni |
Chint a ni |
| 8. |
Ac contactor a ni |
Chint a ni |
| 9. |
Solid-state relay a ni |
China rama siam a ni |
| 10. |
Temperature control thiam tak a ni |
Omron/Atai tih a ni |
| 11. |
Automatic correction (closed loop) hmanga siamthat theih a ni. |
Servo motor khalh a ni |
| 12. |
Automatic tension (hma lam atanga tension) . |
PID hian motor speed a control thin |
| 13. |
Automatic tension ( hnunglam tension) a awm thei. |
PID hian motor speed a control thin |
| 14. |
Optical fiber mit a ni |
Japan ram Panasonic a ni |
| 15. |
Pneumatic element a ni |
Jadek chuan a rawn ti a |
| 16. |
Rodless cylinder a ni |
Shian |
| 17. |
Deep groove ball bearing a awm bawk |
NSK/SKF te an ni |
| 18. |
Air blower a ni |
Stainless steel, multi-wing ri hniam tak, Guangzhou |
Thil hmanrua hman dan bulpui (basic functions) te
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
Fit system a ni |
Lithium iron phosphate, lithium cobalt, lithium manganate, ternary, lithium nickel cobalt manganate leh system dangte; Oil, tui system a positive leh negative electrode coating process te; Supercapacitor hmanga khuh dan |
|
| 2. |
Run substrate thickness a ni |
Aluminum foil (Al) : 8 ~ 30um Copper foil (Cu) : 6 ~ 30um a ni |
|
| 3. |
Roll chunglam design zau zawng |
450 mm a ni |
|
| 4. |
Coating zau zawng chu enfiah rawh |
A rilru a buai em em a, a rilru a hah em em bawk a. 100~350mm-380mm,Max400mm |
|
| 5. |
Thil hmanrua mechanical hmanga hnathawh chakna |
4m/min a ni |
|
| 6. |
Coating speed a ni |
1-2m/min a ni |
Stock leh coating thickness ah a innghat |
| 7. |
Slurry viscosity atan a tha |
Oil solvent 2500-10000 Cps vel a ni |
A hun laia coating a awm |
|
Tui chhunga solvent 1000-6000 Cps |
|||
|
2000~12000 Cps a ni |
Coating chhunzawm zel |
||
| 8. |
Single side coating chu a thickness range a ni |
50-150μm 50~300g/m2 |
Material characteristic avang hian a ruala inhmuh loh theih a ni |
| 9. |
Intermittent sei tlem ber |
4mm a ni |
|
| 10. |
Section tam tak tan coating sei tlem ber |
20mm a ni |
|
| 11. |
Solvent ziarang a ni Solid content tha tak a ni |
A rilru a buai em em a, a rilru a hah em em bawk a. |
Reference atan chauh |
|
Tui atanga chhuak H2O/NMP(sg=1.000,bp=100℃) . |
Reference atan chauh |
||
| 12. |
Intermittent sei tlem ber |
Cathode SC. 55%±20% a ni. |
|
|
Anode SC. 55%±20%(PVDF system) ah hian a awm a. |
Reference atan chauh |
||
| 13. |
Coating hman dan |
Single-layer hma leh hnung section 2 uneven interval intermittent transfer coating/second surface automatic tracking/continuous coating |
|
| 14. |
Substrate tlanna lam hawi |
Forward coating, substrate positive leh reverse empty foil hnathawh te a ni |
|
| 15. |
Baking path pawnah guide roll rawh |
φ80mm vel aluminium guide roller, lei chunglam khauh oxidation |
Rc0.4 titawp rawh |
Part tinte insiam dan
1). Winding hman dan tur: 1.1.
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
Roller chungah dahna tur structure |
Monolithic vertical mounting (a thuk zawng 30mm) a ni. |
|
| 2. |
Tension control dan tur ruahmanna siam a ni |
PID control motor speed control gravity block awmna, pressure control tension |
|
| 3. |
Correction mode a ni |
Automatic EPC control, stroke 50mm, deviation siamthatna controller dikna ±0.5mm |
Ultrasonic detection hmangin, a transparent membrane chu a hriat theih |
| 4. |
Winding hman dan |
Material roll hi inch 3-a sei inflating shaft hmanga fix a ni a, a sir khatah support a ni a; |
|
| 5. |
Substrate tlanna lam hawi |
Hmalam leh hnunglam hawiin |
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| 6. |
Unwinding lam hawi |
A chung leh a hnuai lam |
|
| 7. |
Unwinding winding diameter a ni |
Ф85~Ф300mm a ni |
|
| 8. |
Inflatable shaft-a bearing capacity sang ber |
100Kg/ a ni |
|
| 9. |
Drum specification a ni |
A sei zawng 430mm aia tlem emaw a tlukpui emaw, a chhung lam diameter chu 76mm(3 inches) vel a ni. |
|
| 10. |
Inflatable shaft strip awm zat |
A piece of a ni |
|
| 11. |
Platform dawngtu a ni |
Double rod press belt, hawnna slot a awm bawk |
|
| 12. |
Driving mode a ni |
Inverter hian AC motor a control thei |
2). Lu insiam dan: 1.1.
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
Main drive motor a ni |
Servo motor hmanga siam a ni |
|
| 2. |
Motor khalh chhunzawm zel a ni |
Servo motor hmanga siam a ni |
|
| 3. |
Scraper siam a ni |
Solid set type double-sided comma scraper, substrate, set 40Cr electroplating hmanga siam a ni |
|
| 4. |
Scraper Angle rotation control a ni |
Handle chu sawn la, rotate rawh |
|
| 5. |
Coating roll a ni |
Chrome khauh tak, a diameter Ø128mm; Hollow structure a ni |
|
| 6. |
Back roll a ni |
Diameter Ø128mm, EPDM hmanga khuh, roller chunglam grinding |
|
| 7. |
Tank mixing a ni |
Rodless cylinder hi line dik takah a kal a, slurry a settled loh nan a speed pawh a inthlak danglam thei bawk |
|
| 8. |
Scraper san zawng intermittent chu a inthlak danglam thin |
Servo tool adjustment kimchang, tool holder lift control theih a ni. Lifting range chu 1~300um a ni |
|
| 9. |
Baffle plate a ni |
Match steel plate + foaming sea surface, coating zau zawng pawh siamrem theih a ni |
|
| 10. |
Operation mode a ni |
Touch screen + button hman dan tur |
Thiltih tlangpui chu pawn lam key a ni |
3).Baking tih hi a ni
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
Taksa chhunga bile structure awm chu ti vawt rawh |
Independent interior design, lawng chi hrang hrang design a ni |
|
| 2. |
Oven sei zawng a ni |
Section 3, metre 1.5 ve ve, a vaiin metre 4.5 a ni |
|
| 3. |
Sheet metal material hmanga drying duct leh air duct siam a ni |
A chhunga liner SUS304 stainless steel, pawn lam liner SUS 201 stainless steel a ni |
|
| 4. |
Oven guide roller hmanga lirthei khalh dan |
Passive transmission mode a ni |
|
| 5. |
Temperature control dan tur |
Normal operating temperature control-ah then a ni a, overtemperature monitoring alarm venhimna control, overtemperature chu sound leh light alarm a lo lang ang a, main heating power supply a titawp ang |
|
| 6. |
Heating hman dan tur |
Electric hmanga lumna, boruak lum circulation structure |
|
| 7. |
Oven pakhat chauh hmanga tihlum theihna |
10KW/ knot a ni a; Section 3 a vaiin 30KW; |
|
| 8. |
Baking channel ah chuan temperature a awm |
Room temperature ~140℃, section pakhata temperature danglamna < 5℃, stage tin independent control |
|
| 9. |
Operation laiin taksa chunglam lumna |
Temperature emission tehna Set temperature aia tlem emaw, a tlukpui emaw 50% . |
|
| 10. |
Blowing mode a ni |
Upper leh lower blow air, lower return air, air chamber-a independent heating body, independent temperature control, independent air volume control te a ni |
|
| 11. |
Section tin hian exhaust air volume control an tichhuak thin |
Mechanical valve hmanga independent control theih a ni |
|
| 12. |
Heating fan control a ni |
Automatic control a ni |
|
| 13. |
Exhaust fan control a ni |
Automatic control a ni |
|
| 14. |
Heating control a ni |
Solid-state relay a ni |
|
| 15. |
Solvent lakchhuahna system |
Ni lo, installation interface chauh pek a ni |
|
| 16. |
Exhaust air volume zawng zawng |
500-1300㎥/H |
Air valve chu a adjust theih bawk |
| 17. |
Exhaust fan sem dan tur |
1 exhaust fan a ni |
|
| 18. |
Main body insulation a awm bawk |
Double-layer structure, insulation layer thickness 80mm, glass wool atanga lumna insulation a ni |
4). Traction leh winding mechanism te chu:
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
Winding tension control dan tur ruahmanna siam a ni |
Taper tension control, winding diameter lian leh te a zirin, tension lian leh te chu a siamrem a, roll lian tak tak uneven dawng lo turin. |
|
| 2. |
Winding siamthat a ni |
Automatic EPC control, zin chhuahna 50mm |
|
| 3. |
Winding hman dan |
Roll hi inch 3-a sei inflatable shaft hmanga fix a ni a, a sir khatah support a ni |
|
| 4. |
Substrate tlanna lam hawi |
Hmalam leh hnunglam hawiin |
|
| 5. |
Winding lam hawi |
A chung leh a hnuai lam |
|
| 6. |
Winding diameter a ni |
Ф85~Ф300mm a ni |
|
| 7. |
Inflatable shaft-a bearing capacity sang ber |
100Kg/strip a ni |
|
| 8. |
Drum specification a ni |
A sei zawng 430mm aia tlem emaw a tlukpui emaw, a chhung lam diameter chu 76mm(3 inches) vel a ni. |
|
| 9. |
Winding inflatable shaft awm zat |
A piece of a ni |
|
| 10. |
Platform dawngtu a ni |
Single rod press belt, slot hawn theih a ni |
|
| 11. |
Driving mode a ni |
Servo motor control theih a ni |
|
| 12. |
Roller guide dahna tur a awm |
Vertical type a ni |
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
Main control system a ni |
Touch screen, PLC, module, servo system te a awm bawk |
|
| 2. |
Hnathawh dan (Mode of operation) a ni |
Manual, automatic, emergency-a tihtawp theih a ni a; Machine hi a hma leh a hnuah pawh hman theih a ni |
|
| 3. |
Coating setting range leh a sei zawng inthlak danglam |
Coating sei zawng 20.0 ~ 3200.0mm a ni |
Software hian range a lock thei |
| 4. |
Alarm dinhmun |
A sei zawng chu 4.0 ~ 300.0mm a ni |
|
| 5. |
Counting function a ni |
Device a chhiat chuan touch screen ah a inmil fault prompt screen a rawn lang ang |
|
| 6. |
Lu leh tail thickness siamthat dan tur intermittent |
A siam chhuah zat/a rei zawng |
5). Control system: 1.1.
6). Automatic feeding system hmanga chaw pek dan:
customer- neitu a ni
Coating hmanrua lan dan leh a quality:
6500 * 1298 * 1971(L×W×H);3000kg(reference atan chauh)

Thil hmanrua dik tak
1. Hardware dik tak a ni
|
Aih |
Thil |
Technical parameter a ni |
Thuhriltu |
| 1. |
scraper a ni |
Round runout 1.5um aia tlem emaw a tlukpui emaw, straightness 1.5um aia tlem emaw a tlukpui emaw |
|
| 2. |
Coating roll a ni |
Round runout 1.5um aia tlem emaw a tlukpui emaw, straightness 1.5um aia tlem emaw a tlukpui emaw |
|
| 3. |
Back roll a ni |
Circular runout 15um aia tlem emaw a tlukpui emaw, straightness 15um aia tlem emaw a tlukpui emaw |
|
| 4. |
Deviation siamthat a ni |
±1mm a ni |
|
| 5. |
Tool setting hian repetition dikna a control a ni |
±1um a ni |
|
| 6. |
Temperature controller hmanga control dik tak a ni |
±2℃aia tlem emaw, a tlukpui emaw a ni |
2.Coating dik tak a ni
|
Thil |
Thuhriltu |
Nihphung pangngai (Speed V=1.5 m /min) a ni. |
|
|
A (a hnungzuitu) . |
1mm aia tlem emaw, a tlukpui emaw a ni (slurry viscosity leh binder characteristic nena inzawm) |
|
B(Lu hmun pangngai lo) . |
10mm a ni |
|
|
C(Tail anomaly awmna hmun) . |
6mm a ni |
|
|
D(Edge effect awmna hmun) . |
3mm aia tlem emaw, a tlukpui emaw a ni |
|
|
E(a sei zawng tihsual) /H(margin dik lo) . |
±0.5mm aia tlem emaw, a tlukpui emaw a ni ±0.7mm aia tlem emaw, a tlukpui emaw a ni |
|
|
F (a zau zawng tihsual) . |
±1mm a ni |
|
|
M(width error) 1.1. |
±1mm a ni |
|
|
G1 (lu thuk zawng) . |
-5~+6um tih a ni |
|
|
G2 (Tail thickness) 1.1. |
-5~+6um tih a ni |
|
|
I (reverse alignment tihsual a awm) . |
±0.7mm aia tlem emaw, a tlukpui emaw a ni ±1 mm aia tlem emaw, a tlukpui emaw a ni |
|
|
J Side khat surface density thickness |
Weight error ±1.5% aia tlem emaw, a tlukpui emaw Thickness error ±1.5um aia tlem emaw, a tlukpui emaw |
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|
A sei zawng range |
(B, C, D area te chu paih chhuak rawh) |
20.0-3200.0mm inkar a ni |
|
L1(Film sei zawng) . |
4.0-3200.0mm inkar a ni |
|
|
L2 (a sei zawng a inthlak danglam) . |
L1 +L2 120mm aia lian emaw, a tlukpui emaw |
Dilna Case awm thei te

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