I battery electrode siamchhuahna chu electrode calender Machine hmangin ti \\ha la, lithium-ion battery electrode-te precision compaction atana siam a ni. He high-performance calender hian dual heating rollers (Φ400mm × 450mm) 150℃thlenga temperature thleng thei a nei a, hei hian cathode (LFP, NCM, LCO) leh anode (graphite, silicon-carbon) pahnih tan density sang zawk leh uniformity a tichiang a ni. Line pressure sang ber ton 200 leh roll speed 12 m/min thleng a nih chuan thickness tolerance ±2μm aia tlem emaw, a tlukpui emaw a nei thei a ni. Integrated edge trimming, automatic tension control, leh roller wiping system te hian chhiatna a ti tlem a, yield a ti sang bawk. EV leh ESS application-a high{13}}volume electrode siamna atana ṭha tak, he machine hian PLC control leh touch-screen interface hmanga hnathawh rintlak, automated tak a pe a ni.
Reference map chu entir rawh
- Mill san zawng :1670mm
- Electric box san zawng :1200mm
- Rack san zawng :1060mm
- Rack dawngtu san zawng :930mm
- Heating box san zawng :680mm

Thil hmanrua kalpui dan kalphung
Unwinding → feeding platform → siamthatna system → tension control system → edge cutting device → buffer device → heating device → roller press → roller erasing device (negative electrode chauh) → buffer device → tension control system → siamthatna system → feeding platform → winding
Material rawn lut parameters te
|
Aih |
Thil |
Technical parameter a ni |
|
1. |
Material system hman tur |
Cathode: lithium iron phosphate, lithium cobalt, lithium manganate leh thil chi hrang hrang (ternary materials) te a awm a Anode: graphite, silicon carbon, etc. te pawh a awm bawk |
|
2. |
Incoming material coating hman dan |
Transverse intermittent, chhunzawm zel multiple zebra coating, chhunzawm zel coating, etc |
|
3. |
Incoming specification a awm a |
1) Substrate thuk zawng: aluminium foil 10 ~ 35μm, copper foil 6 ~ 25μm 2) Pole thuk zawng: 100-300μm 3) Material coil sei zawng: Max.φ500mm 4) Roll rit zawng: Max.300kg 5) Pole thickness error: ±2μm aia tlem emaw, a tlukpui emaw Barrel specification: A chhung lam diameter inches 3, a sei zawng 650mm aia tlem emaw a tlukpui emaw a ni |
|
4. |
Output product chungchang sawifiahna |
1) Pressure hnua electrode plate thickness error: ±2μm aia tlem emaw a tlukpui emaw (lu leh tail leh edge-a hmun pangngai lote paih chhuah) 2) Material coil sei zawng: Max.φ500mm 3) Roll rit zawng: Max.300kg 4)Winding edge deviation: ±0.4mm aia tlem emaw a tlukpui emaw |
Thil hmanraw technical index
|
Aih |
Thil |
Technical lam a ni parameter a ni |
|
1. |
Roll size a ni |
Φ400mm×450mm (roll surface diameter × roll surface zau zawng) Roll zau zawng tha tak 420mm |
|
2. |
Line dahna tur dimension |
Approx. A sei zawng 4660mm× a zau zawng 2680mm× a san zawng 1800mm (roll removal reserve tel lovin) |
|
3. |
Roller press lian tham tak a ni |
Approx. A sei zawng 2680mm x a zau zawng 780mm x a san zawng 1800mm |
|
4. |
Device rawng hrang hrang |
Supplier standard rawng emaw, rawng tarlan emaw. |
|
5. |
Device pakhat rit zawng |
Production line rit zawng zawng: 5T vel, roller press rit zawng chu 4T vel a ni |
|
6. |
Load-bearing mamawh a ni |
Roller part hian ground load chu 3t/m2 aia tam emaw, a tlukpui emaw a ngai a, backing plate chu hmanrua hnuai lamah dah a ni |
|
7. |
Thli pressure |
0.5Mpa ~ 0.7Mpa (oil leh tui lakchhuah), flow rate :0.04M3/min |
|
8. |
Environment mamawh a ni |
Temperature range 0 atanga +45℃C Relative humidity: 50% aia tlem emaw, a tlukpui emaw |
|
9. |
Power mamawh a ni |
380V, 50Hz pathum-phase panga-wire system hmanga siam a ni |
|
10. |
Line pum pui power a awm |
Power 10KW a ni |
|
11. |
Rolling siam chhuah chakna |
Max.12m/min a ni |
|
12. |
Roll pahnih inkar pressure |
Max.200T a ni |
|
13. |
Pass rate a ni |
99% aia tam emaw a tlukpui emaw (incoming materials tha lo, power supply, gas supply leh nghawng nei thil dangte tel lovin) |
|
14. |
Thil hmanrua a chhiat zat |
1% aia tlem emaw, a tlukpui emaw (Equipment avanga fault awm chauh chhut a ni) |
Thil hmanrua siam dan tur
|
Aih |
Hming |
Configuration/set a ni |
Thuhriltu |
|
1. |
Unwinding mechanism a ni |
A set a ni |
|
|
2. |
Roller press a ni |
A set a ni |
|
|
3. |
Winding mechanism hmanga siam a ni |
A set a ni |
|
|
4. |
Control system a ni |
A set a ni |
|
|
5. |
Heating hmanrua a ni |
A set a ni |
Winding mechanism hmanga siam a ni
|
Aih |
Thil |
Technical parameter a ni |
|
1. |
Function chungchang tlangpui |
Unwinding machine hmang hian coil roll tur chu support a, rolling atan mill-ah phurh a ni |
|
2. |
Structural form a ni |
A pum puiin 45# side panel structure, a thickness 30mm, chrome plated surface a ni |
|
3. |
Loading leh unload dan tur |
Manual hmanga load leh unloading a ni |
|
4. |
Unwinding support a ni |
Inflatable 3-inch inflatable shaft, inflatable gun hmanga thuam, a tawp pahniha safety clamp support |
|
5. |
overroll a ni |
Aluminium alloy rolled, lei chunglam oxidation hmanga enkawl HV700 |
|
6. |
Platform dawngtu a ni |
1) Double pressure rod, scribing groove pakhat, kut hmanga chaw pekna platform; 2) Function: Pole sheet a chhe emaw, rolling process-a thlak emaw a nih chuan splicing atan hman a ni a, chu chuan pole sheet bawlhhlawh tihtlem nan a hmang a; 3) Composition: splice plate, pressure rod, cylinder, guide roller leh unwinding machine device-a hmun dangte chu pakhat angin a huam a; Control: Cylinder hi electromagnetic pneumatic valve hmanga control a ni a, pole plate chu a tikhauh a, a tizau bawk |
|
7. |
Deviation siamthatna system a ni |
Infrared photoelectric correction, controller dikna ± 0.1mm aia tlem emaw a tlukpui emaw |
|
8. |
Tension control dan tur ruahmanna siam a ni |
1) Tension siamthat theihna range: 0 ~ 200N 2) Tension control dikna: ±5N aia tlem emaw a tlukpui emaw (equipment stable operation) . |
|
9. |
Trimming hmanrua a ni |
1) Function: Electrode coil rolling hmaa a sir lehlamah cut nan te, roll elongation inmil lo vanga pole sheet fold tihtlem nan te, pole fragment avanga scrap rate tihhniam nan te hman a ni 2) Cutting tool form: upper cutting blade manual feed, chemte, veilam leh dinglam cutting knife control; 3) Cutting zau zawng: 300 mm ~ 420mm, pakhat, double cutting kalpui theih a ni; Cutter chakna (max) : 50 r/min a ni a; |
|
10. |
Buffer hmanrua a ni |
1) Function: rolling process-a pole sheet jitter tihtlem nan tape chhe lo turin 2) Composition: fixed guide roller, rolling guide roller, linear guide rail, fixed support, hmalam leh hnunglam vibration tihtlemna hmun hnih te pawh a tel Principle: Pole plate chu rolling guide roller kaltlangin, pole plate shake tihtlem nan, pole fragment belt tum a awm loh nan |
|
11. |
Driving mode a ni |
Passive unwinding a ni |
|
12. |
Control system a ni |
Function operation button chu set rawh |
Roller press a ni
|
Aih |
Thil |
Technical parameter a ni |
|
1. |
Nihphung |
1) Rolling rolling hnuaiah pole sheet siam la, pole sheet chu density dik tak thleng turin siam la, coating thickness angin pole sheet thickness mamawh chu thleng rawh. 2) He hmanrua hian roll gap siamrem nan ball screw wedge iron gap adjustment structure a hmang a, linear speed chu frequency converter hmangin stepless speed regulation a neih theih nan a siamrem bawk. |
|
2. |
ruangam |
"Mouth" casting arch, a base pum pui, rollers pahnih chung leh hnuai horizontal arrangement |
|
3. |
Machine casing hmanga siam a ni |
Cold-rolled sheet, 1.5mm emaw a aia tam emaw |
|
4. |
Bearing block a ni |
45# cast steel a ni a, support block clearance device a awm bawk |
|
5. |
Main bearing a ni |
Mill bearing a awm bawk |
|
6. |
Bearing lubrication hmanga hnawih a ni |
Temperature sang tak hmanga lubricating grease hmanga siam a ni |
|
7. |
inzial |
1) Roll specification (roll chunglam diameter * roll chunglam zau zawng) : 400*450mm 2) Roll chunglam zau zawng tangkai tak: 420mm 3) Roll material: 9Cr3Mo (Cr3 series sang tak alloy cold roll steel) a ni a, a man pawh a tlawm hle. 4) Roller body quenching hardness: HRC66-68, a bak zawng chu quenching treatment HS40-45 5) Roll tempering: HB280-300 vel a ni 6) Quenching layer thuk zawng: 22 ~ 26mm 7) Roller chunglam enkawlna bik: a chung lamah chromium khauh tak, chromium plating thickness 0.18mm aia tam emaw, a tlukpui emaw 8) Roll diameter jump: ±0.001mm aia tlem emaw a tlukpui emaw (grinding machine-a hmuhchhuah) 9) Roller surface roughness: Ra 0.02 aia tlem emaw, a tlukpui emaw 10) Roll cylindricity ±0.001mm aia tlem emaw a tlukpui emaw 11) A pum puia no-load diameter runout: ±0.002mm aia tlem emaw, a tlukpui emaw; 12) Upper leh lower rollers diameter danglamna: 0.02mm aia tlem emaw a tlukpui emaw Roll body leh shaft neck ultrasonic inspection, inspection standard GB-T13314-2008, grade A aia sang qualified. |
|
8. |
Transmission mode a ni |
Universal coupling-a upper leh lower rollers te chu an khalh vek a ni |
|
9. |
Roll drive a ni |
Double motor + cycloidal pinwheel reducer hian roll hnathawh a tichak a |
|
10. |
Main motor chakna a ni |
8KW (2 *4KW 380V 50Hz) a ni a, a man pawh a tlawm hle. |
|
11. |
Heating hmanrua a ni |
Oil temperature machine chu rolling hmain a lum a, a temperature chu 50℃atanga 150℃thlengin a inthlak thei bawk . |
|
12. |
Hydraulic cylinder hmanga siam a ni |
Cylinder diameter chu φ200mm*2 stroke 10mm a ni |
|
13. |
Roll line pahnih pressure a awm |
0.45 ~ 4.5t/cm a ni |
|
14. |
Roll gap siamthat dan tur |
Middle wedge stepper motor hmangin hydraulic constant pressure pressing a siam tha thei a ni |
|
15. |
Roll gap tihdanglam theih a ni |
Adjustment range 0 ~ 3mm, online adjustment (pressure relief awm lo), roll gap siamthat dikna 0.001mm, touch screen-ah a lang |
|
16. |
Hnathawh tur pressure |
1) Pressure mode: main hydraulic cylinder chu a chung hnuaiah dah a ni 2) Hydraulic system: pressure awm reng hydraulic station pakhat Hydraulic system pressure sang ber: 50MPa |
|
17. |
Hriselna atana venhimna |
Feed handguard, emergency stop button a awm bawk |
|
18. |
Roll chunglam tihfai |
Depth adjustable blade adjustment device hman a ni a, blade chu knife type structure a ni a, scraper chu roll surface hnaih takin roller adhesive lakchhuah a ni a, collection box a awm bawk a, blade chu upper leh lower rollers set hnih-ah tihfai a ni |
|
19. |
Roller wiping hmanrua (negative electrode chauh) 1.1. |
1) The role of the roller rub is to wipe the roller surface of the sticky roll dust, the rolling process often appears in the graphite negative electrode sheet in the rolling process of the material drop phenomenon, the powder is basically attached to the roller above the roller press, such as the result of the wipe is not timely, the adhesion of the powder particles will adhere to the next negative surface, charge-a battery avanga electrode sheet tihchhiat leh discharge process himna lama harsatna awm. 2) The roller wiping device includes a motor drive device, a left and right swing plate and a slide mechanism connecting the two, and the roller wiping device includes a wiping device that is matched with the roller face of the roller press and a control device that controls the distance between the wiping device and the roller face of the roller press, controls the reciprocating motion of the roller wiping device, and controls the wiping device by adjusting the cylinder A inkar hlat zawng chu roller device leh roller chunglam chuan powder paih chhuahna effect a tihlawhtling thin. 3) Quantity: Set 2 (Upper leh lower roller pakhat tan set 1) 4) Roller zau zawng: roller chunglam zau zawng nen a inang Hman dan tur: Roller puan hi process regulations (roller cloth thlak dan tur cycle chu field hman dan leh roller chunglam tihfai dan azirin a innghat) angin a thlak fo tur a ni. |
Winder a ni
|
Aih |
Thil |
Technical parameter a ni |
|
1. |
Function chungchang tlangpui |
Unwinding machine hmang hian rolled coil chu a support a, a harvest bawk |
|
2. |
Structural form a ni |
A pum puiin 45# side panel structure, a thickness 30mm, chrome plated surface a ni |
|
3. |
Loading leh unload dan tur |
Manual hmanga load leh unloading a ni |
|
4. |
Winding support a ni |
Inflatable 3-inch inflatable shaft inflatable gun nei, a tawp pahniha thlawp |
|
5. |
overroll a ni |
Aluminium alloy rolled, lei chunglam oxidation hmanga enkawl HV700 |
|
6. |
Platform dawngtu a ni |
5) Double pressure rod, cutting groove pakhat, kut hmanga chaw pekna platform; 6) Function: Pole sheet a chhe emaw, rolling process-a thlak emaw a nih chuan pole sheet bawlhhlawh tihtlem nan splicing atan hman a ni 7) Composition: splice plate, pressure rod, cylinder, guide roller leh unwinding machine device-a hmun dangte chu pakhat angin a huam a; Control: Cylinder hi electromagnetic pneumatic valve hmanga control a ni a, pole plate chu a tikhauh a, a tizau bawk |
|
7. |
Deviation siamthatna system a ni |
Infrared photoelectric correction, controller dikna ±0.2mm aia tlem emaw a tlukpui emaw |
|
8. |
Tension control dan tur ruahmanna siam a ni |
1) Tension siamthat theihna range: 0 ~ 200N 2) Tension control dikna: ±5N aia tlem emaw a tlukpui emaw (equipment stable operation) . |
|
9. |
Buffer hmanrua a ni |
4) Function: rolling process-a pole sheet jitter tihtlem nan tape chhe lo turin 5) Composition: fixed guide roller, rolling guide roller, linear guide rail, fixed support, hmalam leh hnunglam vibration tihziaawmna hmun hnih te pawh a tel 6) Principle: Pole plate hian pole plate flutter a tihziaawm thei a, guide roller rolling hmangin pole fragment belt a veng thei bawk |
|
10. |
Driving mode a ni |
Motor hian inflatable shaft chu a khalh a, winding a hriat theih nan |
|
11. |
Control system a ni |
Function operation button chu set rawh |








