He fully automatic welding electrode siamna machine hi pre-winding stage pawimawh takah a specialise a ni. He electrode sheet siamna machine hian unwinding, precision tab welding, insulation taping, leh rewinding te chu thiam takin a ti a, winding machine atana inpeih tawh quality tha zawk "tabbed electrode jigsaws" a siam chhuak thei a ni. Tab connection mumal tak neih theihna tura ultrasonic welding leh insulation atana automatic tape application te inzawmkhawm hian a tir atang khan electrical rintlak leh himna a tichiang a ni. Integrated automatic edge guide (AGV) system hian a chhung zawngin web alignment ṭha tak a vawng reng a, material bawlhhlawh a veng thei a ni. Touchscreen HMI awlsam tak hmanga control a nih avangin he machine hi winder ni lovin, i high-speed cylindrical cell winding process-a raw materials fed-te consistency leh quality tichiangtu foundation pawimawh tak a ni a, overall line yield a ti tha zawk a ni.
Thil hmanrua hnathawh dan
He machine hi lithium-ion battery electrode automatic welding tab atan hman a ni ber a ;
1.Tab leh electrode chu weld a ni a, hma leh hnung lamah protective glue hnawih rawh .
2.He machine hian high-end Panasonic PLC control mode a hmang a, tab coil unloading, cutting, electrode welding, hma leh hnung gluing, leh rewinding automation tihhlawhtlin nan a hmang a, manpower tam tak a humhim a, production process chhunga mihringin electrode a tihchhiat rate nasa takin a tihtlem a, welding efficiency sang tak nen, leh upper leh lower gluing (2 passes) a tiziaawm
3.Electrode welding leh tape hmanna hmangin, fully automatic winding machine-a hman theih turin automatic-in reeled theih a ni a;
4.He machine hi electrode siamna kawngah automated device sang tak a ni. He hmanrua hi electrode rolling chhunzawm zel leh electrode stripping chhunzawm zel nen chuan electrode automated production a ni.
5.He machine hian cathode leh anode chunglam leh hnuai lam adhesive tape a nei a, positive tab adhesive a nei bawk .
6.He machine hnathawh chhunga electrical fault zawng zawng hian alarm prompt function a nei vek.
Hmanruatechnical parameters te a ni
Model: SZO-80B-N tih a ni
|
S/N |
Thil |
Parameter a ni |
Thuhriltu |
|
1 |
Electrode pakhat chauh a sei |
300-1500mm inkar a ni |
Customer kalphung angin |
|
2 |
Tab tape awmna hmun dik tak |
A: ±0.5mm a ni |
|
|
3 |
tab sei zawng dik tak |
B: ±0.5mm a ni |
|
|
4 |
Tab welding awmna hmun dik lo a awm |
C: ±0.5mm a ni |
|
|
5 |
Tab welding hmanga inthlak danglamna |
D: ±1℃a ni |
|
|
6 |
Tab leakage dik tak a ni |
E: ± 0.5 mm aia tlem emaw, a tlukpui emaw |
|
|
7 |
Tab welding tensile force hmanga siam a ni |
10N aia lian emaw, a tlukpui emaw |
Shunla |
|
8 |
Welding head service chhung zawng |
Positive electrode: Vawi khat chu vawi 300,000 vel grind a ni |
Double-Sided a ni |
|
9 |
Electrode leh tab cutting burrs te a awm bawk |
electrode 0.015 aia tlem emaw, a tlukpui emaw, tab 0.025 aia tlem emaw, a tlukpui emaw |
|
|
10 |
Tape sei zawng dik tak |
±0.5mm a ni |
|
|
1 1 |
Product qualification rate a ni |
9 8 .5% |
|
|
1 2 |
Utilization rate a ni |
95% |
Minute 10 chhunga troubleshooting tih loh chu |
|
1 3 |
Production chakna a ni |
18650 battery electrode , siam chhuah cycle chu 28 - 35 PCS/min ( single tab ) vel a ni. |
electrode sei leh zau zawng thlengin |
Hmanruahmanna boruak
1. A len zawng: 2 040 (L) × 1 050 mm (W) × 1689 mm (H) .
2. A rih zawng: 1100 KG vel .
3. Power supply : AC220V, phase khata hman theih; voltage inthlak danglamna chu ±10% aia tlem a ni a; chakna: 5KVA a ni.
4. Compressed air: 0.4-0.7Mpa (4-7kgf/cm2), compressed air pakhat zel flow rate chu 180L/min a ni a, utilization rate chu 50% a ni.
5. A chhehvel boruak lum leh vawt: 20-35℃.
6. A lum zawng zawng: 5-55%HR.
7. Environment thianghlimna: Class 100,000 aia tlem lo, a hmunah corrosive gas, liquid leh explosive gas awm lo.
Bungruaspecification leh thil tul hrang hrangte:
1,Material chungchang chi hrang hrang:
|
Bungrua |
Chaw pek dan tur |
Material sei zawng (mm) . |
Material zau zawng(mm) . |
Material thuk zawng(μm) 1.1. |
Pawn lam diameter sang ber (mm) a ni. |
A chhung lam diameter (mm) a ni. |
||
|
Size hrang hrang a awm |
Size hrang hrang a awm |
dawhtheihna |
Size hrang hrang a awm |
dawhtheihna |
||||
|
Tab a ni |
Coil hmanga siam a ni |
3 0- 70 |
3-6 |
0.1 |
100-150 |
2 |
ф 4 00 |
Ф 76.2 |
|
Electrode hmanga siam a ni |
Coil hmanga siam a ni |
300-1500 |
30- 65 |
0. 1 |
100-280 |
5 |
Ф 4 00 |
ф76.2 |
|
Protective tape a ni |
Coil hmanga siam a ni |
4 0- 70 |
5- 25 |
0.2 |
50-80 |
5 |
Ф 180 |
ф76.2 |
2,Material mamawh: 1.1.
1.Battery electrode : intermittent coating battery electrode , electrode aluminium foil thickness 5 ~ 20um , electrode coating roller press chhunzawm zel slitting in a zau zawng tarlan, a zau zawng tihsual ± 0.2mm, electrode meandering tihsual ± 1.0mm /1000mm aia tlem, leh 3-inch reel hmanga reeled core, reel diameter sang ber 400mm ; reeling dikna ± 1.0mm; coating intermittent consistency error < ± 0.5mm (coating, slitting), tab welding blank zau zawng chu tab aiin 2mm tal a zau zawk ;
2.The adhesive tape is pasted along the width of the electrode , adhesive tape zau zawng tihsual chu ±0.2mm (tape material), adhesive tape hawn hunah a chhe awlsam lo
3.Tab zau zawng tihsual: ±0.1mm, tab meander dik lo: 0.2mm/500mm ( tab material).
Notes:
(1) Positive electrode chu strip sei takah weld a ni a;
(2) A hmuhchhuah dan chu tensile test a ni a;
( 3 ) He hmanrua hian acceptance model-a specification parts chauh a pe a.
